How long do forklift batteries last




















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How long will my battery list? Should I recondition my old forklift battery? Worn out forklift batteries may not put out a sufficient charge to safely power your forklifts.

In fact, the unstable electrical output from degraded industrial batteries may cause damage to forklift systems. So, industrial battery maintenance is a must.

However, sooner or later, all of your forklift batteries will need to be replaced. Each forklift battery can only withstand so many charging cycles before they degrade typically around 1, Aside from batteries simply losing efficacy over time, there are other ways that they can be damaged and cause damage to your forklifts.

When batteries become worn out or damaged, it is necessary to replace them—preferably before they can cause damage to your forklifts or harm an employee. With this in mind, here are a few warning signs that you need to replace your forklift batteries:. Many electric forklift batteries are lead-acid type batteries.

The catalyst solution used in these batteries contains both sulfuric acid and water. Over time, the water evaporates and needs to be replaced preferably with purified water for industrial battery maintenance reasons.

This process and the residue is known as battery sulfation. Excessively sulfated batteries will lose cranking power and take longer to charge. Here are few more signs your forklift battery is going bad:. Slow performance and dim displays might be caused by a loose connection. Cables can come loose, wear out, or aren't reconnected properly after charging.

Have an experienced operator with proper training inspect the connections and check for signs of corrosion or wear. They should also clean the connection area s properly before reattaching any loose cables. Sometimes You Need a Professional If your battery emits smoke at any point, power down the forklift or charging equipment immediately. A smoking battery can catch fire or explode. If the operator finds corroded or damaged terminals, excessive sulfation or acid leakage, have the battery inspected by a professional.

Excessive sulfation and acid leakage are typically caused by underwatering sulfation and overwatering acid leakage. In either case, the battery will be covered in a hazardous substance. Do not allow employees to handle the battery without proper training and PPE. Call a professional to evaluate whether your forklift battery is still safe to use after some cleanup , or if it should be sent back to the manufacturer.



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